At Isometric Micro Molding, mitigating risk is our fundamental goal. To achieve this goal, we’ve developed the Microns Matter® best-practice risk assessment strategy. This proven process is used for the development and high-volume production of critical-to-function micro molded devices.
The Microns Matter® PFMEA Process follows a Japanese-like methodology — essentially, “plan, plan, plan, execute”. The axiom “fail to plan, plan to fail” is never more accurate than when it’s applied to micro manufacturing projects. The risks associated with the failure to plan are numerous. Design re-iterations, re-assessment of manufacturing protocols, and adjustment or reworking of tooling can be catastrophic with time, cost, and the difference between project success and project failure
Each phase of Isometric’s Microns Matter® PFMEA Process allows for the accurate estimation of micron tolerance risks, which mitigates risks during each phase. Truly, components and devices with micron tolerances can only be successfully manufactured by applying years of tooling, molding, and plastics engineering experience. These phases include:
Risk prevention is driven by a complete understanding of all phases of the process used to manufacture a micro molded medical or drug delivery device. Isometric Micro Molding will help you to get to market with optimal products in a timely fashion using our proven Microns Matter® PFMEA Process.
TOOLING < 20% tolerance
• Living document through validation
MATERIAL < 20% tolerance
• Multiple Plastics Engineers on staff to assist with the selection process
• Partial List: PES, PSU, PP, PA PC, COC, COP, LCP, PMMA, PPA
• Implants: PEEK, PLA/PLLA/PLGA, TPU
• Testing
• Qualitative, Quantitative, and Predictive
• Mechanical & Physical Property Lab
• Empirical Testing
MICRO MOLDING PROCESS < 20% tolerance
• Scientific Micro Molding
• Micro molding machines with integrated automated assembly cells
• Residence time balancing
• 2 gram-14 gram shot capacity
• Process window/DOE rigor
METROLOGY < 20% tolerance
• Gage R&R: CT Scanning < 10%
• Humidity and Temperature Controlled Metrology
Powerful micro capabilites that bring your project to life.
Connect with our expert team of plastics engineers today!
USA PHONE +1 715-246-7005 | FAX +1 715-246-3462 | EMAIL [email protected]
240 Wisconsin Drive, New Richmond, WI 54017, USA
Copyright © 2023 Isometric Micro Molding. All Rights Reserved.
ISO Certification 13485: 2016
USA PHONE +1 715-246-7005
FAX +1 715-246-3462
EMAIL [email protected]
240 Wisconsin Drive
New Richmond, WI 54017, USA
Copyright © 2021 Isometric Micro Molding.
All Rights Reserved.
ISO Certification 13485: 2016