Isometric Micro Molding logo, white letters on blue background

Micro Expertise:
Our Ambition for Innovation

Microns Matter® At Every Step.

IN-HOUSE RISK MITIGATION
AT THE MICRON LEVEL.

Isometric Micro Molding is able to achieve tight micron tolerances and greater project success by designing, building, molding, and assembling the complete micro solution for your project all in-house–and under our control.

  • Microns Matter® PFMEA Process was created (and utilized 100’s of times since) to achieve the customer’s design intent from development to production
  • Rigorous project management quantifies customer and micro molding project-specific milestones
  • Commitment to strategic partnerships through transparent, honest customer collaboration
  • Custom micro solutions are supported by our in-house, highly specialized core micro competencies, as well as our tooling and plastics engineering experts with decades of experience.
Graphic of the Microns Matter® Process Failure Mode Effects Analysis risk mitigation at Isometric Micro Molding

Microns Matter®– Process Failure
Mode Effects Analysis (PFMEA)

Industry Leading Subject Matter Experts

EXTRAORDINARY MICRO SOLUTIONS THROUGH
TRANSPARENT COLLABORATION

  • Recognized industry experts with highly developed, complete resin and micro solution expertise
  • Work directly with Subject Matter Experts in Miniaturization, Micro Molding, Micro Tooling, Micro Automated
    Assembly and Materials
  • Transparent team collaboration provides micro solutions that make your product market-ready, faster

Design for Manufacturing (DfM)

Isometric Micro Molding supports its customers from concept to volume manufacturing, which is important for the all-important topic of “design for manufacturability” (DfM).

At Isometric, DfM begins with accurate material selection for the application. It also takes into account factors such as rheological and shear strength properties, as well as environmental conditions associated with micro-level tolerances such as humidity and temperature.

DfM also considers part design, mold design, as well as mating parts, and assembly.

Graphic representing the steps to plan for success Isometric Micro Molding

Streamline Design

From the start of your project, our experts flush out any challenges that could hinder the project in production.

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Faster to Success

Through discovery and development processes, we create solutions and contingency plans that save time and money.

Graphic of a check mark to represent superior quality at Isometric Micro Molding

Superior Quality

Accurate material selection supports the critical tolerances required for a validated and reliable product.

Design for Excellence (DfX)

PRODUCT DEVELOPMENT THAT WORKS, FROM START TO FINISH

Our team adheres to strict guidelines throughout the entire micro-manufacturing process to make sure your product hits all of the design requirements at every step. Every additional analysis we perform on your design assures your product works exactly as expected.

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Plan for Success

Our experts begin each project with transparent customer collaboration to create an accurate assessment of the product and intentions for use.

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Right the First Time

From concept to design, our team creatively solves challenges based on our vast experience in tooling, molding and assembly.

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Reduce Costs, Increase Value

The DfX (Design for Excellence) process at Isometric saves customers time, late stage project revisions, and money (in error-related issues).

Design for for Assembly (DfA)

Streamlining micro components and time

The Isometric team assists all customers with DfA, to assure the product design moves forward with the correct components and sub-assemblies. By analyzing these factors, we can do more with less: production optimization and costs for assembly. In fact, this invaluable foresight, when combined with our ultra-precision capabilities, allows our customers to achieve greater success, faster.

Graphic of arrows pointing to a small dot representing part minimization at Isometric Micro Molding

Part Minimization

We reduce product assembly costs by reducing yield loss and number of needed assembly operations for successful part production.

Graphic of a robotic automation device representing optimize product design at Isometric Micro Molding

Optimize Product Design

Isometric's automated assembly experts create a highly repeatable and fully inspected as well as in-line tested assembly solution that reduces bioburden.

Graphic of 2 people, a clock, and a down arrow to represent how work with Isometric Micro Molding can reduce cost of time and labor

Reduce Time and Labor

Isometric does more in less space to create efficient and less costly solutions. The smart assembly design approach reduces labor and creates a robust solution that requires less maintenance for more "up time".

Photo of micro automated assembly equipment at Isometric Micro Molding

Industry 4.0

Industry 4.0 Revolution At Isometric

Welcome to the newest manufacturing revolution where smart technology pushes the automation of traditional manufacturing to the next level. By sharing the large amounts of data created by our manufacturing processes with our customers they can use advanced data analytics to design smarter parts for the future.

Global Micro Manufacturing Markets

THE TRUSTED MICRO DEVICE, PARTS, AND COMPONENTS SUPPLIER

  • The largest and fastest-growing medical-focused micro molder in North America
  • Serving high precision markets with simple-to-complex projects
  • All in-house capabilities for efficiency, speed and risk mitigation
  • Cutting-edge equipment and our highly respected team consistently manufacture products that exceed customer expectations

Learn More about our Specialty Markets:

  • Medical Device
  • Pharmaceutical/Drug Delivery
  • Diabetes
  • Orthopedic
  • Micro Fluidics
  • Sensors
  • Neurovascular
  • Ophthalmic
  • Cardiovascular
  • ENT
  • And more…

Materials Expertise

THERE'S NO SUBSTITUTE FOR IN-DEPTH POLYMER MATERIAL EXPERTISE WHEN MICRO MOLDING.

  • Vast library of empirical resin data (created by Isometric’s own micro test bars) support precision with application knowledge and experience
  • Our work is entirely focused on micro molding , including thin-walled devices
  • Micro precision capabilities make it possible to process many types of exotic materials and general-to-high engineering grade thermoplastics
  • Experience with applications that require multiple materials for the most intricate over-molded component, tiny medical implant, microfluidic chips with tolerance of a few microns–and more

Materials Expertise:

  • All Thermoplastic Resins
  • Long Term Implantable
  • Bioresorbable
  • Fluoropolymers
  • API Resins
  • Acetal
  • TPU’s, TPE’s
  • PEEK
  • PTFE
  • Polycarbonate
  • And many more…

Applications for Micro Molding & Automated Assembly

EXCEPTIONAL PRODUCTS, ALL IN-HOUSE

  • In-house capabilities provide successful manufacturing of micro components and sub-assemblies
  • Isometric produces fully automated, integrated micro assemblies and devices

Micro Applications:

  • Microfluidics
  • Catheter Tips (thinnest on the market)
  • Micro Optics
  • Litigating Clips
  • Needles & Tacts
  • Intraocular Implants
  • Micro Gears
  • Cannulas
  • Transdermal Patches
  • And more…